Patented InterlockPanel™ System
The panels
interlock.
The joints
disappear.
LAX American Airlines Terminal — 175 panels · 5,000 sq ft · 16 days
Watch the system
click into place.
175 CNC-cut Corian panels. No two are the same. Each one interlocks with its neighbors — like a puzzle — to create one seamless, continuous surface across 5,000 square feet.
American Airlines Terminal at LAX. Custom sand dune design in Corian Bleached Nuwood. Installed in 16 days.
Precision-cut.
Ready to
install.
Our CNC-cut Corian panels arrive at the job site finished and ready to install.
Every panel is precision-cut to exact dimensions — including corners, curves, and fade transitions between textures. The panels interlock like puzzle pieces. No two panels are the same, but together they create a seamless, continuous surface.
No field cutting. No guesswork. No waste.
The joint
disappears.
Look at the seam where two panels meet. CNC-milled to sub-millimeter tolerance, the interlocking edge creates a joint so tight it vanishes into the surface.
That's the patent. Three US patents protect this technology — the only system of its kind in North America. No grout. No caulk. No visible connection. Just one continuous surface.
Puzzle family · CNC-milled Corian® · Patented interlock
Faster than traditional methods.
Panels arrive numbered
Every panel is laser-engraved with its position number and interlock orientation. Open the crate. Match the number to the shop drawing. Click it into place. No sorting. No guesswork.
Shop drawings ship with every project
Not a parts list — a construction document. Panel dimensions, interlock paths, attachment details, and installation sequence. The GC knows exactly what they're building before it arrives.
Days, not weeks
At LAX, a crew installed 5,000 square feet of interlocking Corian in 16 days. 300 SF per day. No field cutting, no alignment decisions, no callbacks.
You spec it.
We deliver a
complete kit
of parts.
We handle everything — design, engineering, shop drawings, fabrication, and shipping. The architect specs it, we deliver a complete kit of parts ready for the installer. One source, one responsibility.
Design
Your vision becomes our engineering challenge. We translate architectural intent into fabrication-ready 3D geometry — resolving every corner, curve, and transition before a single panel is cut.
Engineering
Every panel modeled to sub-millimeter tolerance. Every interlock path verified. Every seam mapped. The puzzle is solved digitally before it exists physically.
Shop Drawings
Numbered panels. Interlock orientation. Installation sequence. Attachment details. The GC receives a complete construction document — not a parts list.
Fabrication
5-axis CNC cutting from solid DuPont™ Corian® slabs. Corners, curves, fade transitions between textures — everything machined to final dimension. No hand finishing.
Shipping
Crated, numbered, and shipped with shop drawings. The installer opens the crate, matches the number to the wall, and clicks the panel into place. No field cutting. No waste.
Real deliverable
Faceted Triangle Construction Detail
Shop drawing for the University of Florida College of Dentistry — designed with SmithGroup DC. Plan section at 108° triangle extrusion angle, French cleat attachment, custom wood substructure, preassembled 12' tall sections.
This is what the GC receives. Every panel dimensioned. Every connection detailed. Every angle resolved before a single piece of Corian is cut.
SmithGroup DC · Dennis Daisey, Principal
Three US patents.
Protected through 2044.
Sole-source specifiable. No approved equals. When you write M|R Walls into the spec, you're specifying a patented system that no other fabricator can replicate.
US 10,732,596
Interlocking Panel System
Granted 2020
US 11,625,509
Architectural Surface Panel Joining Method
Granted 2023
US 11,899,418
Seamless Surface Assembly System
Granted 2024
Under the Surface
The system, up close.
Panel profiles, backlight hardware, construction details — how the surface actually works.
V90 Backlight Display Panel — Thin Profile
Shop Drawing — Faceted Triangle Construction Detail (SmithGroup DC / UF Dental)
V90 Backlight Panel — Warm Glow with Hand
Exclusive Partnership
DuPont™ Corian® — exclusive
North American partner.
Selected for patented innovation, proven scale at iconic projects, and a zero-defect record that meets DuPont's stringent quality standards.